| Q & A>>Magnetization/Demagnetization | ||||||
| Q What is a Magnetizer Power Source? | ||||||
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A
permanent magnet alone is merely a magnetic substance. Strong magnetization applied by an appropriate
method gives strong magnetism to this substance almost without changing
its characteristics. Magnets are essential components for motors, sensors,
communication, medicine, and control because of the characteristics
that the N and S poles attract each other, poles of the same polarity
repel each other, magnetic metals are attracted, and the angle of light
reflection is changed. A magnetizer power source is a device that magnetizes
permanent magnets accurately and precisely to the number of poles and
magnetization level necessary for meeting the diverse range of requirements
in permanent magnet application fields. This device is a combination
of a power source and a magnetizing jig. Giving magnetism to a permanent magnet requires
a very large energy. In general, a high voltage charged in a capacitor
is applied to the jig at one time to apply a magnetic field to the jig
and cause high magnetization. A magnetizer power source is selected
by considering the material of the magnet, the number of necessary magnetic
poles, and the magnet size. |
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| Q What is a Demagnetizer Power Source? | ||||||
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Magnets
are demagnetized for various purposes, one of which is recycling. In
injection molding, a plastic magnet is used in a spool runner corresponding
to the injection port for the mold. To recycle this magnet, the spool
runner is crushed into small pieces. If the spool runner still has magnetism,
the pieces may stick to each other or to the blade and so prevent the
processing. Magnets are also demagnetized temporarily when securing
them on a motor housing in the demagnetizing process. If the magnet
still has magnetism, the assembling efficiency is reduced. Magnets requiring
magnetization and demagnetization control are also demagnetized before
remagnetization. In addition, defective magnets found by magnetization
and demagnetization control are also demagnetized once before remagnetization. Compared with general magnetic substances, a
permanent magnet has a very great coercive force (HC) and cannot be
demagnetized easily. To demagnetize such magnets, resonance attenuation
demagnetization by a capacitor and a coil is used. Like a magnetizer
power source, a high voltage charged in a capacitor is applied to the
coil to generate a resonance magnetic field. Since the magnetic field
attenuates while the N and S poles are reversed to each other, the magnet
is demagnetized in the reversed magnetic field. Note that SmCo and higher HC magnets are difficult
to demagnetize completely to zero, and NdFeB magnets gain different
initial magnetizing characteristics from the virgin materials when demagnetized. |
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| Q How are Magnetizers Selected? | ||||||
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When
demagnetization is required, the jig should be selected according to
individual conditions, such as the size and dimensions of the magnet
as well as the number of poles. The optimum demagnetizing device will
be selected with information about the following items: 1. Magnet material (Manufacturer name for checking the magnetic characteristics 2. Magnet size and shape 3. Specification/No specification of magnetic waveform 4. Magnetization of a discrete or built-in magnet 5. Number of necessary magnetic poles 6. Full or partial magnetization 7. Magnetization output per hour |
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